In the dynamic landscape of the packaging industry, Total Packaging Solution stands out as one of the best packing cover manufacturers in Chennai for its excellence. The company is dedicated to providing comprehensive packaging solutions with a state-of-the-art manufacturing facility certified with ISO 9001, ISO 14001, and ROHS COMPLIANT. Our commitment to quality, advanced technological capabilities, and a team of experts with over 20 years of experience in the field sets us apart. Hence, this blog explains the corrugated boxes manufacturing at Total Packaging Solutions.
Raw Material Selection:
The journey begins with the careful selection of raw materials. Corrugated boxes are typically made from paper and a corrugated medium. The paper comes in rolls, and the chosen type and quality can significantly impact the strength and durability of the final product. Our facility utilizes virgin and recycled paper sourced from reputed suppliers, ensuring each box aligns with sustainability goals. This commitment to eco-friendly practices reflects the company’s responsibility towards the environment and provides customers with choices that resonate with their values.
Corrugating Process:
The corrugating process is the heart of corrugated box manufacturing. In this step, the chosen paper rolls pass through a corrugating machine, forming the corrugated medium’s characteristic wavy pattern. The corrugated medium is then glued to the flat paper layers, creating what is known as a corrugated board. This board serves as the foundational material for the corrugated boxes.
Cutting & Creasing:
Once the corrugated board is ready, it undergoes precision cutting and creasing. Advanced machinery is employed to cut the board into specific dimensions, forming the individual pieces that will eventually become the corrugated boxes. Simultaneously, creasing machines create the necessary folds and scores in the board, facilitating the subsequent folding and assembly processes.
Quality Assurance Through GSM Testing:
One of the critical pillars of our manufacturing process is the incorporation of a GSM (Grams per Square Meter) Tester. This sophisticated instrument allows us to precisely measure the weight of the paper or cardboard used in the carton boxes. By adhering to stringent GSM standards, we ensure that each carton box maintains uniformity in thickness, weight, and strength.
The GSM Tester serves as our first line of defense against variations in material quality, guaranteeing that every carton box leaving our facility is crafted from materials that meet our rigorous specifications. This meticulous quality control step makes us one of the best corrugated box manufacturers in Chennai, enhancing the overall durability of our carton boxes but also contributing to the aesthetic appeal and functionality of the final product.
Bursting & Tearing Tests:
To elevate the durability of our carton boxes, we employ cutting-edge bursting and tearing strength instruments in our manufacturing process. These instruments subject the carton boxes to rigorous tests, simulating real-world scenarios to assess their resilience and strength.
The bursting strength test evaluates a carton box’s ability to withstand internal pressure, replicating conditions it might encounter during stacking and transportation. Simultaneously, the tearing strength test scrutinizes the carton box’s resistance to external forces.
Expert Designers For Customized Solutions:
The company takes pride in its team of expert designers who possess the competence to craft multi-wall boxes with diverse styles. Total Packaging Solution understands that each customer has unique requirements, and our designers are adept at tailoring solutions to meet these specific needs. Incorporating appropriate flute designs, guided by the customer’s application requirements, adds a layer of customization that sets us apart as one of the top corrugated box manufacturers in Chennai.
The manufacturing process of corrugated boxes is a harmonious blend of precision, technology, and craftsmanship. From raw material selection to the final packaging at Total Packaging Solutions, each step is executed with meticulous attention to detail to ensure that the resulting corrugated boxes not only meet but exceed the expectations of durability, functionality, and visual appeal in the world of packaging.